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Smart Automation Solutions GmbH

Services

Our services

Six core services that interlock: commission the complete automation project – or exactly the work package you are missing.

PLC Programming

The control system is the heart of every plant. We develop PLC software that not only works today but is still maintainable in five years – structured, tested and fully documented.

  • Siemens SIMATIC S7 / TIA Portal, Beckhoff TwinCAT and more
  • HMI/SCADA visualization for intuitive operation
  • Interfaces to control systems, MES and robotics
  • Software modernization and troubleshooting in existing plants
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Electrical Engineering

From concept to production-ready schematic: we engineer the complete electrical design of your machine or plant in EPLAN – standards-compliant, revision-proof and aligned with manufacturing and maintenance.

  • Circuit, layout and terminal diagrams in EPLAN Electric P8
  • Sizing of components and protective devices
  • Parts lists and manufacturing documents for cabinet building
  • Revision and re-documentation of existing plants
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Control Cabinet Manufacturing

We build control cabinets and control units to specification – from compact terminal boxes to multi-panel plant cabinets. Cleanly wired, tested and fully documented.

  • Assembly and wiring based on EPLAN documents
  • Standards-compliant testing incl. test report
  • Labeling, documentation and delivery
  • On-site modifications and extensions
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Commissioning

Project success is decided between installation and the start of production. We commission machines and plants in a structured way – at your factory or on site at your end customer.

  • I/O check, signal testing and safety acceptance
  • Optimization of sequences and cycle times
  • Briefing of operating and maintenance staff
  • Support through to acceptance and production release
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Retrofit & Modernization

Mechanically sound but outdated controls? We bring existing plants up to date – new control system, new drives, new safety technology – with minimal downtime.

  • Replacement of discontinued controllers (e.g. S5 → TIA Portal)
  • Modernization of drive and safety technology
  • As-is analysis and re-documentation
  • Conversion during planned production breaks
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Machine Vision

Cameras see what the eye misses: we integrate machine vision systems for quality control, position detection and traceability – connected directly to your control system.

  • Feasibility analysis and system selection
  • Quality, completeness and position inspection
  • Code reading (DMC/barcode) for traceability
  • Connection to PLC and production data
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How we work

From concept to running production

A well-rehearsed process with clear responsibilities – you always know where your project stands.

  1. Consulting & Concept

    We analyze your task on site and develop an automation concept that works technically and economically.

  2. Electrical Engineering

    Standards-compliant schematics and parts lists in EPLAN – a solid foundation for manufacturing and maintenance.

  3. Cabinet Manufacturing & Software

    We build the control cabinet and develop the PLC software and visualization in parallel.

  4. Installation & Commissioning

    Installation, structured test runs and optimization – until the plant produces reliably.

  5. Support & Service

    Production support, maintenance and fast help in case of faults – long after acceptance.

Let's talk about your project

Tell us about your task – you will promptly receive an honest technical assessment and a clear quotation.