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Smart Automation Solutions GmbH

Services

Retrofit & Modernization

New control technology for proven machines – planned, implemented and documented with minimal downtime.

Keep running instead of buying new

Many systems are mechanically in top condition – only the control technology is discontinued, spare parts become scarce and expensive. A retrofit solves this: new PLC, new drives, new safety technology, while the proven mechanics stay.

We plan the conversion to fit a scheduled downtime window – with an as-is analysis beforehand, a prepared control cabinet and tested software before the system ever stops.

Retrofit & Modernization

What we take care of

As-is analysis

Assessment of control system, drives, sensors and documentation – a solid conversion basis.

Controller migration

Replacement of discontinued controllers (e.g. S5 → TIA Portal) including new visualization.

Drives & safety

Modernization of drive technology and the safety concept to the current state of the art.

Conversion in the time window

Implementation during planned production breaks – with tested software for a fast restart.

Retrofit & Modernization

Systems & tools

  • S5 → S7-300/400 → S7-1200/1500
  • ProTool → WinCC flexible → WinCC
  • INTERBUS → PROFIBUS → PROFINET
  • IO-Link
  • INTERBUS
  • OPC UA
  • PNOZmulti
  • PROFIBUS
  • PROFINET
  • PROFIsafe
  • ProTool
  • Safety Integrated
  • SINAMICS
  • SIMODRIVE
  • SIMATIC S5
  • SIMATIC S7-300 / S7-400
  • SIMATIC S7-1200 / S7-1500
  • STEP 7 Classic
  • TIA Portal
  • WinCC / WinCC flexible

Let's talk about your project

Tell us about your task – you will promptly receive an honest technical assessment and a clear quotation.